Horizontal full automatic high pressure steam sterilizer
Benefit of Automatic Autoclave Machine over Manual Autoclave Machine
In an automated Autoclave, the microprocessor controls all the processes involved in sterilization. It is also provided with a vacuum pump.
Vacuum Pump
A Water ring vacuum pump is provided with all our Automatic autoclave for following reasons
Pre vacuum: Before exposure of steam, the vacuum pump (available only in automatic system) creates vacuum through pulsing process (filling of vacuum with dry steam), thus removing the bio burden from the chamber and increasing the sterilization potency of the process.
Post vacuum: The vacuum pump removes the residual moisture after steam exposure from the chamber at the end of sterilization cycle to enhance the dryness of resultant load.
Advantages of PLC Automation
A Programmable Logic controller, PLC or Programmable Controller is a digital computer used for automation of electro- mechanical processes, such as control of machinery.
Pre-Programmed cycles: Sterilization of varied equipment’s like gloves, linen, gauze, cotton, instruments, glassware etc. using standard 121°C & 134°C which are preprogrammed in the PLC/ Microprocessor The system includes the following pre-programmed cycles; additionally, unlimited number of user defined cycles can also be programmed into the memory of the system:
H.P.H.V. Cycle Bowie & Dick test program Terminal Cycle Leak Test Cycle
Control: During sterilization, PLC controls the temperature, moisture, valve control, and all critical time and pressure-based parameters.
Also Available in 150 lit, 450 lit & 650 lit
Temperature is maintained uniformly & accurately (± 0.5°C). Continuous display of temperature, pressure, and humidity on-line allows the user to be aware of cycle status at all times.
Reports: Due to the advanced software, reports are saved in Data, Summary & Graph formats for every batch of goods sterilized.
Print: User can re-print reports as and when required using any printer. Digital data cuts cost & space, ensures safety of data, and negates the cost of expensive thermal printer.
HMI: The operator can run machine through HMI (Human Machine Interface). He can also change the programs according to the Hospitals suitability.
Security: Advanced multi-level password protection enhances security. This avoids unauthorized access.
Specifications:
Size: 500mm (Ø) X 1200mm (L) Or (20” X 48”) (250 Liters/ 4 Drum Capacity)
Chamber: SS 316L Thickness: 5mm
Jacket: SS 304L Thickness: -4mm
Door: SS 316L Thickness: 16mm plates on contact & non-contact Sides
Hinge: SS
Central Locking parts: CI Casting, Wrinkle-black painted
Shooting Bolts: Tempered, Chrome coated
Outer Insulation: SS 304
Operating Pressure: 2.5kg/cm2
Hydraulic Test Pressure: 4.0kg/cm2
Operating Temperature: 121 / 134°C / Bowie – dick Cycle
Stand: MS pipe
Operation: Auto/Manual
Steam Generator: SS 304 L (40 Liter)
Heating: 2 Industrial immersion heaters of 9Kw each
Vacuum Pump: 1H.P. Make: Kirloskar
Other accessories: Steam trap, pressure switch, float switch, Temp Sensor, Pressure Transmitter, Pressure Gauge, Temp Gauge, non-return valve, Rotex solenoid valves, Vacuum Pump etc.
Steam Trap: Forbes Marshall
Pressure switch: Danfos
Pressure Transmitter: Honeywell
Pressure Gauge: Baumer
Temperature Gauge: Baumer
Solenoid valves: Rotex /SMC
Automation:
Hardware:
PLC Make: Cautoni
HMI Make: Cautoni, 7” Digital Display
Process Reports With Printer: Reports are generated by the
software for each and every cycle in Detailed Report